High Quality Width Adjustable Ridge Cap Roofing Machine
This width-adjustable ridge cap roofing machine, relying on a fully automatic operation system, can accurately complete the mass production of adjustable ridge caps without extensive manual intervention. It not only significantly improves production efficiency but also ensures the dimensional accuracy and forming quality of each ridge cap, meeting the diverse width requirements of ridge caps for different roofing projects.
As a key protective component at the roof ridge, the ridge cap can effectively act as a waterproof barrier. It fits closely with the roof structure to prevent moisture such as rainwater and dew from seeping into the underlying roofing materials like tiles and rolls, avoiding mold, corrosion, or structural damage to the materials caused by moisture. Additionally, in the face of weather conditions such as strong winds, rain, and snow, it can guide the direction of air flow, divert the wind and rain impacting the roof, and at the same time reduce the accumulation of snow at the ridge. This further lowers the risk of roof leakage and related maintenance issues caused by snowmelt seepage and rainwater backflow.
Here are some drawing profiles for your reference:
Finished Product For your reference:
Product Attributes:
Ridge Cap Machine Quotation | ||
1.Formed Material | PPGI,GI,AI | Thickness:0.3-0.6mm |
2.Decoiler | Hydraulic automatic decoiler | Manual decoiler(will give you as free） |
3.Main body | Roller station | 12 rows(As your requirement) |
Diameter of shaft | 80mm solid shaft | |
Material of rollers | 45# steel, hard chrome plated on the surface | |
Machine body frame | 350 H steel | |
Drive | Chain transmission | |
Dimension(L*W*H) | 8500*1000*1200(customize) | |
Weight | 6.5T | |
4.Cutter | Automatic | cr12mov material, no scratches, no deformation |
5.Power | Motor Power | 5.5KW |
Hydraulic system power | 5.5KW | |
6.Voltage | 380V 50Hz 3Phase | As your requirement |
7.Control system | Electric Box | Customized(famous brand) |
Language | English(Support multiple languages) | |
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |
18.Forming Speed | 15-20m/min | The speed depends on the shape of the tile and the thickness of the material. |
Technical Advantages :
1. Hydraulic Uncoiler: One-Key Control for More Efficient Loading and Unloading
The equipment is equipped with a hydraulic uncoiler integrated with multi-functional operation buttons, eliminating the need for cumbersome manual operations: during loading, the coil can be positioned with the assistance of buttons to avoid deviations caused by manual handling; during unloading, the contraction function can be triggered with one key to quickly separate the coil from the uncoiler; at the same time, it supports one-key switching between functions such as uncoiling contraction and coil tensioning. This not only reduces the operational intensity for workers, but also minimizes issues such as coil deviation and loosening, ensuring the stable start of the subsequent forming process.
2. Rubber Rollers at the Feeding Port: Scratch-Proof Protection to Safeguard Material Integrity
The feeding port is specially equipped with high-elastic rubber rollers. While assisting in feeding, these rollers can fit closely to the coil surface without causing hard friction. Compared with metal rollers, the rubber material can effectively prevent scratches and indentations on the coil surface, making it particularly suitable for surface-sensitive raw materials such as color-coated steel plates. This ensures that the produced ridge tiles have a smooth and flat appearance, reducing the defect rate.
3. Dual Width Adjustment: PLC Electric Control + Manual Operation for Multi-Specification Adaptability
The roller width adjustment of the equipment adopts a "smart + manual" dual mode: the first 8 rows of rollers are connected to the PLC electric control system. By entering the size on the display screen, automatic and precise adjustment can be achieved without the need for one-by-one manual adjustment, greatly improving the efficiency of size switching; the rear rollers retain the manual adjustment function, which can flexibly adapt to special sizes according to production needs, balancing automation and flexibility.
4. Integrated Design: Space-Saving for Optimized Workshop Layout
The PLC electric control display screen is installed in a suspended manner above the machine. This not only allows operators to view parameters and perform operations in real time conveniently, but also avoids occupying the space on the side or ground of the machine; the hydraulic station is directly built into the machine, eliminating the need for additional independent installation space and reducing the overall floor area of the equipment. This integrated design makes the equipment structure more compact, suitable for workshops with limited space, and helps optimize the production layout.
5. Cast Iron Frame Structure: Stable Operation to Reduce Failure Risks
The entire machine adopts a cast iron frame structure. Cast iron material has the characteristics of high strength and high rigidity, which can effectively withstand the pressure and vibration generated during the operation of the equipment, preventing the machine body from deformation or shaking. The stable structure not only ensures the forming precision of the rollers and reduces the size deviation of ridge tiles, but also lowers the risk of component wear and failures caused by unstable machine body, extending the continuous operation time of the equipment.
6. GCR12 Roller Material: Hard and Wear-Resistant to Extend Service Life
The rollers are made of GCR12 bearing steel. After professional heat treatment, this material can reach a hardness of over HRC60 and has excellent wear resistance and impact resistance. During the long-term continuous pressing of ridge tiles, the rollers are less likely to experience wear, deformation or cracking, eliminating the need for frequent roller replacement. This not only reduces the downtime for maintenance, but also lowers the cost of consumables, ensuring the long-term stable and durable operation of the equipment.
7. Replaceable Cutting Knives: Flexible Adaptability to Meet Multi-Size Requirements
The cutting part is designed with a replaceable cutting knife structure, equipped with special cutting knives of different sizes. According to the length and width requirements of the ridge tiles to be produced, only simple disassembly of the old cutting knife and installation of the new cutting knife of the corresponding size are needed to quickly switch the cutting specifications. There is no need to configure separate cutting equipment for different sizes, which reduces the equipment investment cost and at the same time improves the response speed of the production line to multi-specification orders.
