Full Automatic High Speed Adjustable for Different Sizes Solar Panel Bracket Machine
Product Description：
The solar panel bracket machine is a specialized equipment designed for the fully automatic mass production of solar panel bracket profiles. Through precise automated processing procedures, it can efficiently convert raw materials into standard-compliant bracket profiles. This not only meets the needs of large-scale production in the photovoltaic industry but also ensures the consistency of product specifications, providing a reliable guarantee for the stable supply of brackets.
Solar photovoltaic brackets are key components in solar photovoltaic power generation systems that fix solar panels, undertaking the important functions of placing, installing, and securing the panels. Common materials used for these brackets include aluminum alloy, carbon steel, and stainless steel: aluminum alloy is lightweight and corrosion-resistant, with strong applicability; carbon steel has high strength and relatively low cost, and can adapt to various scenarios after anti-corrosion treatment; stainless steel, with its excellent weather resistance, can work stably for a long time even in harsh environments.
Here are some drawing profiles for your reference:
Technical Parameters:
1.Formed Material | GI | Thickness:1.5-3mm |
2.Decoiler | Hydraulic automatic decoiler | Manual decoiler(will give you as free) |
3.Main body | Roller station | 12 rows(As your requirement) |
Diameter of shaft | 60mm solid shaft | |
Material of rollers | 45# steel, hard chrome plated on the surface | |
Machine body frame | Metal steel welded | |
Drive | Gearbox transmission | |
Dimension(L*W*H) | customize | |
Weight | About 6.5T | |
4.Cutter | Automatic | cr12mov material, no scratches, no deformation |
5.Power | Motor Power | 5.5KW |
Hydraulic system power | 4.5KW | |
6.Voltage | 380V 50Hz 3Phase | As your requirement |
7.Control system | Electric Box | Customized(famous brand) |
Language | English(Support multiple languages) | |
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |
8.Forming Speed | 15m/min(customized) | Speed is adjustable according to customer's request |
Product details：
The equipment achieves unmanned operation throughout the entire process (uncoiling, feeding, forming, discharging, and material receiving), eliminating the need for manual intervention in intermediate links. This significantly reduces labor costs and operational errors. To meet the diverse needs of PV accessories production, a punching device can be flexibly added. There is no requirement to replace core equipment when manufacturing perforated accessories, making it suitable for processing different PV module components such as frames and brackets. It effectively supports quick switching between multi-category orders.
An exclusive oil-coating grip device is installed at the feeding port. It uniformly applies a protective oil film during material conveyance, preventing zinc layer peeling caused by roller friction. This design not only avoids material rusting and ensures the corrosion resistance of PV accessories for long-term outdoor use but also eliminates roller jamming issues triggered by zinc layer peeling. Peeling of the zinc layer leads to uneven material thickness, which in turn causes deviations in forming dimensions. This device reduces errors at the source, maintaining the forming precision of accessories within a stable range of ±0.1mm, fully complying with the strict assembly standards for PV modules.
Equipped with a gearbox transmission system, the equipment features high power transmission efficiency, with a forming speed of up to 15 meters per minute—30% higher than that of traditional belt-driven equipment. Its daily production capacity can meet the manufacturing needs of over 500 sets of PV accessories. Meanwhile, it is paired with a cast iron portal frame structure, which enhances the machine's rigidity by 50%. During high-speed operation, the amplitude is controlled below 0.02mm, avoiding forming deviations caused by machine vibration and ensuring stability during long-term continuous production.
4. Servo Cutting + High-Hardness Blades for Dual Advantages of Durability and Efficiency
The cutting device is driven by a servo motor, ensuring precise matching between cutting speed and forming speed without jamming or delay, thus guaranteeing smooth, burr-free cutting edges. The blades are made of Cr12mov die steel, with a hardness of HRC 58-62. Their wear resistance is far superior to ordinary carbon steel blades. Under normal use, they can perform over 100,000 cuts continuously without replacement, significantly reducing downtime and maintenance costs while improving the overall operational efficiency of the equipment.
The application diagram of the finished product for your reference:
