ZTRFM CE Certification Full automatic High speed L angle roll forming machine for shelving system
Product Description:
This fully automatic high-speed L Angle punching and forming machine is recognized as the "epitome of efficiency and precision" in the angle steel processing industry. Leveraging its efficient full-process operation capability, it enables seamless workflow from raw material feeding to angle forming and precise punching without frequent manual shutdowns for adjustments. This not only significantly shortens the processing cycle of single-batch angle steel but also allows the production line to easily handle large-volume orders, especially during the peak seasons of the shelving industry, helping enterprises respond quickly to customer demands and avoid missing orders due to insufficient production capacity.
This fully automatic high-speed L Angle punching and forming machine is hailed as the "paragon of efficiency and precision" in the angle steel processing industry. With its efficient full-process operation performance, it realizes continuous production from raw material loading to angle forming and accurate punching without frequent manual stoppages. It greatly reduces the processing cycle of angle steel batches and efficiently copes with mass orders. Meanwhile, its precise positioning and forming technology strictly controls deviations in punching positions and angle steel angles, effectively avoiding subsequent assembly issues caused by dimensional errors and ensuring stable product quality.
Product Attributes:
ZTRFM CE Certification Full automatic High speed L angle roll forming machine for shelving system | ||
1.Formed Material | Galvanized steel, Aluzinc | Thickness: 2 mm, support customization. |
2.Decoiler | Hydraulic automatic decoiler | Manual decoiler (will give you as free） |
3.Main body | Roller station | 12 rows(As your requirement) |
Diameter of shaft | 50mm solid shaft | |
Material of rollers | Cr12, with heat treatment | |
Machine frame | Iron cast molding frame | |
Machine body | Thick steel plate welded | |
Transmission | By Chain or gearbox, as per customer's requirement | |
Production line speed | 0-30m/min | |
4.Cutter | Automatic | Flying cutting. Cutter material: cr12mov material, no scratches, no deformation |
5.Power | Motor Power | 5.5 KW |
Hydraulic system power | 5.5 KW | |
6.Voltage | 380V 50Hz 3Phase | As your requirement |
7.Control system | Electric Box | Customized(famous brand) |
Language | English(Support multiple languages) | |
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |
8.Forming Speed | 0-30 m/min(customized) | The speed is adjustable |
Technical Advantages:
I. High Efficiency: Continuous Full-Process Operation for Significantly Improved Production Capacity
The equipment's high efficiency stems from the seamless connection and high-speed operation capability of its various components. The front-end decoiler can stably hold 3-ton metal coils, enabling continuous and automatic raw material feeding without frequent manual material loading or coil changing, which reduces downtime and waiting time from the source. The mid-section punching machine and forming machine operate in synchronous linkage, completing precise punching simultaneously during the angle steel forming process. This avoids the segmented process of "forming first, then punching" used in traditional equipment, increasing the efficiency of a single process by more than 40%.
The rear-end hydraulic tracking shear adopts high-speed response technology, which can cut angle steel in real time according to preset dimensions. The shearing speed perfectly matches the forming speed, ensuring the cutting process does not slow down the overall workflow. From raw material input to finished product output, the entire equipment requires no manual intervention or interruption, processing over 30 meters of angle steel per minute. It easily meets the high-efficiency production needs of large-volume orders, especially during peak seasons in the shelving industry, helping enterprises quickly fulfill orders and avoid production bottlenecks.
II. High Precision: Precise Coordination of Multiple Components for Stable and Controllable Quality
The guarantee of processing precision relies on the high-precision design and coordinated control of core components. The punching machine is equipped with a high-precision servo drive system, which, combined with the real-time positioning and calibration of the PLC electronic control system, strictly controls the punching position deviation within ±0.1mm, ensuring each hole position accurately meets the shelving assembly requirements.
The forming machine uses multiple sets of wear-resistant forming dies and an incremental shaping process, keeping the angle deviation of L-shaped angle steel less than 0.5° and avoiding angle deformation caused by die wear or uneven pressure in traditional equipment. The hydraulic tracking shear achieves synchronous positioning of "forming - shearing" through photoelectric sensing and closed-loop control of the PLC system, controlling the cutting dimension error within ±0.5mm. This effectively avoids rework issues in subsequent shelving assembly caused by angle steel dimension deviations, ensuring stable product quality.
III. High Automation: Full-Process Unmanned Operation to Reduce Manual Intervention
The equipment's high automation level is led by the PLC electronic control system throughout the process, with six major components forming a highly linked automatic production line. In the raw material stage, the decoiler can automatically detect coil tension and adjust the feeding speed without manual monitoring. During the processing stage, parameters for the punching machine and forming machine are automatically retrieved by the PLC system. It can switch die parameters and punching positions with one click according to the processing requirements of different specifications of angle steel, eliminating the need for manual adjustment of each parameter.
In the finished product stage, the hydraulic tracking shear automatically cuts according to the preset length, and the cut angle steel is directly conveyed to the material receiving rack. The material receiving rack can automatically stack finished products neatly and issue an automatic warning when the stacking height reaches the standard. The entire process requires no manual participation in feeding, adjustment, handling, or other links, truly realizing the automatic production mode of "one person monitoring one entire line" and greatly reducing efficiency losses and error risks caused by manual intervention.
IV. Easy Operation: Visual Operation Interface for Quick Mastery by Novices
Despite integrating multiple sets of precision components, the equipment has an extremely low operation threshold, with the core lying in the user-friendly design of the PLC electronic control system. The equipment is equipped with a touchscreen operation interface, where all functions are presented in an icon-based and visual form. Processing parameters (such as angle steel specifications, punching positions, and cutting lengths) can be directly entered on the interface or retrieved from the preset parameter library, without the need for professional programming knowledge.
The equipment also has a fault self-diagnosis function. When a component malfunctions (such as abnormal tension of the decoiler or wear of the punching machine die), the PLC system will automatically display the fault location and solutions on the interface, allowing operators to quickly troubleshoot without disassembling the equipment. In addition, the equipment supports parameter saving and retrieval. For angle steel of fixed specifications produced for a long time, parameters can be saved in the system, and subsequent production only requires one-click retrieval. Novice operators can operate independently after 1-2 hours of simple training, effectively reducing enterprises' reliance on professional technical workers.
