The automatic C/Z purlin roll forming machine is a fully automatic mass production equipment developed specifically for the component production needs of the construction industry. With precise focus on the core demands of the industry, the equipment boasts the dual advantages of "high-quality forming" and "rapid mass production". It can stably roll-form two core products, namely C purlins and Z purlins, providing key component support with up-to-standard performance and uniform specifications for critical construction processes such as metal roof installation and wall structure construction. This helps improve construction efficiency and overall structural safety from the source.
Technical Features:
Among them, C purlins feature the core highlights of "stable structure and easy installation", with wide and flexible application scenarios: In addition to serving as the core supporting components for metal roofs, they can also be efficiently used for vertical/horizontal reinforcement of walls and the construction of floor joists in low-rise and small-to-medium-sized buildings. Their multi-scenario adaptability can accurately meet the structural support needs of small-to-medium-sized buildings, laying a solid foundation for the overall stability of the buildings.
The advantages of Z purlins, on the other hand, stem from their unique Z purlin cross-sectional design. This design enables the overlapping splicing of purlins at joints, significantly enhancing the coherence and mechanical properties of the overall structure. As a result, their overall load-bearing capacity and deformation resistance are far superior to those of C purlins, making them the preferred components for large-span and high-load construction scenarios. Based on this characteristic, Z purlins are mainly used in the large-span roof support of large workshops, exhibition halls and other venues, the external wall load-bearing structures of high-rise buildings, and the support links of various high-load walls, ensuring structural stability in high-demand scenarios.
Product Attributes：
Full Automatic C Z Purlin Roll Forming Machine, High Quality - Fast Forming for Construction Use | ||
1.Formed Material | GI | Thickness:1.5-3 mm (standard) |
2.Decoiler | 3 Tons Hydraulic automatic decoiler | 3 Tons Manual decoiler(will give you as free） |
3.Main body | Roller station | 20 rows (As your requirement) |
Diameter of shaft | 80 mm solid shaft | |
Material of rollers | 45# steel, hard chrome plated on the surface | |
Machine body frame | 400 H steel | |
Drive | Gear and chains transmission | |
Dimension(L*W*H) | 15000*1800*1600(customize) | |
Weight | 15T | |
4.Cutter | Automatic | cr12mov material, no scratches, no deformation |
5.Power | Motor Power | 11KW*2 sets,Siemens brand |
Hydraulic system power | 15 KW | |
6.Voltage | 380V 50Hz 3Phase | As your requirement |
7.Control system | Electric Box | Customized(famous brand) |
Language | English(Support multiple languages) | |
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |
8.Forming Speed | 25 m/min | The speed depends on the shape of the tile and the thickness of the material. |
Galvanized C Z purline rolling forming machine working flow:
Core Advantages:
1. 5-Ton Large-Capacity Uncoiler: Hydraulic Automatic Control for Worry-Free Feeding
Large Load Adaptation: The uncoiler has a capacity of 5 tons, which can directly adapt to large-sized steel coils. This reduces the frequency of frequent coil changes, avoids production interruptions, and significantly improves continuous operation efficiency.
Hydraulic Automatic Adjustment: The contraction and expansion of the steel coil are fully automatically completed by hydraulic power drive — it automatically expands to clamp the steel coil during coil loading and automatically contracts to release the coil during coil unloading. No manual adjustment is required, which not only saves labor costs but also avoids problems such as coil deviation and slipping caused by manual operation, ensuring the stability of material feeding.
2. Levelable & Adjustable Feeding: Ensuring Forming Precision from the Source
Shape Control by Leveling Rolls: The feeding part is equipped with high-precision leveling rolls. Even if the steel plate has slight warping, it can be quickly flattened and corrected, ensuring that the steel plate entering the forming process is straight and neat, and eliminating forming deviations caused by material deformation from the source.
Flexible Width Adaptation: The feeding width can be freely adjusted according to different specifications of C/Z steel purlins (such as flange width). No special accessories need to be replaced, enabling adaptation to multi-size production needs and laying a solid foundation for subsequent precise forming.
3. Durable Forming System: High-Speed Mass Production + Quick Type Switching
3. Durable Forming System: High-Speed Mass Production + Quick Type Switching
Wear-Resistant Cr12 Rollers: The forming rollers are made of high-hardness Cr12 steel, which has excellent wear resistance. Even under long-term and high-frequency rolling, the precision of the rollers can be maintained, greatly reducing the frequency of roller replacement and lowering maintenance costs.
Stable Transmission via Double Chains: The double-chain transmission structure is adopted. Compared with single-chain transmission, it provides stronger and more stable power output, effectively reducing power loss, ensuring uniform forming speed, and avoiding steel purlin size deviations caused by unstable transmission.
High-Speed Forming at 20m/min: The maximum forming speed can reach 20 meters per minute. With this efficiency, a single device can complete the production of a large number of steel purlins in one day, easily meeting the needs of large-batch orders.
Manual Quick Type Switching: It supports manual switching between C-shaped and Z-shaped steel purlin production. No complex equipment disassembly is required; simple adjustments can complete the type switching, realizing the production conversion "from C-type to Z-type" in a short time and meeting the needs of diversified orders.
4. Precise Cutting Device: Blade-Free Replacement + Low Error for Easier Maintenance
Stepless Cutting with No Blade Replacement: Stepless cutting technology is adopted. When cutting C/Z steel purlins of different sizes, there is no need to replace new blades; only manual fine-tuning of the cutter parameters is required. This saves the time for blade disassembly and replacement and reduces the cost of blade consumables.
Cr12MoV Quenched Blades: The cutting blades are made of Cr12MoV special steel and undergo professional quenching treatment, resulting in higher hardness and stronger toughness. They can maintain sharpness during long-term cutting and easily cut even thick steel plates, reducing blade wear.
High-Precision Measurement Within 1mm: An automatic encoder is equipped for real-time length measurement, and the cutting error is strictly controlled within 1 millimeter. This ensures that the length of each steel purlin is accurate and uniform, fully meeting the high-precision requirements of construction.
5. Intelligent PLC Control: One-Click Operation + Remote Monitoring
Three-in-One Control System: It integrates "computer control + intelligent control system + rapid production input software". Production parameters (such as steel purlin size, length, and output) can be input with one click through the software, eliminating the need for cumbersome manual debugging and allowing new operators to get started quickly.
Remote Data Synchronization and Monitoring: Key data during the production process (such as output, forming speed, cutting precision, and equipment fault early warning) can be transmitted to laptops, mobile phones, and other devices in real time remotely. Managers can check the production status synchronously wherever they are. Once abnormalities are found (such as size deviation, equipment failure), they can conduct timely remote intervention (such as pausing the equipment) to avoid the production of batch unqualified products and ensure production efficiency and product quality.
From material feeding to finished products, our C/Z purlin roll forming machine optimizes the entire process. It not only solves the pain points of traditional equipment such as "low efficiency, poor precision, and difficult maintenance" but also adapts to diversified production needs, making it the preferred equipment for construction component enterprises to improve production capacity and ensure quality.