High Production Capacity Drywall Framing C&U Roll Forming Machine
This Drywall Framing C&U Roll forming machine, tailor-made for partition keel production, is equipped with a precision forming and straightening system. This ensures the finished keels boast accurate dimensions and smooth surfaces, while achieving a high production capacity of 40 meters per minute—easily meeting the demands of mass production. Adopting an advanced PLC control system and integrating hydraulic servo tracking cutting technology, the machine not only significantly improves cutting precision but also enables automated and efficient operation. It effectively reduces labor input, lowers production costs, and features a simple and easy-to-understand operation process, allowing even new operators to get started quickly.
Designed with stable operation as its core concept, this machine has a solid and durable overall structure. Its core components include high-quality motors, precision gearboxes, and high-performance bearings, which fundamentally guarantee the long-term reliable operation of the equipment. To provide customers with greater peace of mind during use, all core components come with a two-year warranty. A professional after-sales team will provide full-process technical support and maintenance services, completely eliminating worries during the equipment's service life.
There are many drawing profiles for your reference:
Why Choose This Partition Keel Equipment? 4 Core Reasons
1.Safe, Efficient, and Hassle-Free Construction：The equipment adopts a dry operation mode, eliminating safety hazards caused by wet work throughout the process, ensuring safe and reliable operation. Its overall structure is reinforced for excellent stability, and combined with a self-destructive partition space design, later disassembly requires no complex procedures, saving time and effort. Meanwhile, it significantly reduces labor input, shortens the construction period, and greatly improves overall construction efficiency.
2.Lightweight Yet High-Strength, Suitable for Diverse Scenarios：Innovatively balancing lightweight design with high-strength materials, and paired with a double-layer lightweight gypsum board structure, it not only reduces building load and makes transportation and installation more convenient but also meets the structural strength requirements of different scenarios such as residential and commercial office spaces, offering strong practicality.
3.Stable Performance for Longer Durability：The product features stable chemical and physical properties. After drying and forming, it has good moisture absorption and breathability, and is not prone to mildew due to changes in environmental humidity. At the same time, it has a low expansion and contraction deformation rate, avoiding cracking or deformation during long-term use, effectively extending its service life.
4.Flexible Decoration, Meeting High-End Needs：With excellent decorative adaptability, the partition keel can be easily matched with various decorative materials such as stone, wallpaper, and latex paint. It perfectly fits the complex decoration styles of office buildings, shopping malls, and large public buildings, satisfying high-quality decoration requirements.
Product Parameters:
Steel Stud Machine metal drywall stud and track roll forming machine | ||
1.Formed Material | GI | Thickness:0.4-0.8 mm |
2.Decoiler | Hydraulic automatic decoiler | Electric double head decoiler |
3.Main body | Roller station | 14 rows(As your requirement) |
Diameter of shaft | 50 mm solid shaft | |
Material of rollers | 45# steel, hard chrome plated on the surface | |
Machine body frame | Metal steel welded | |
Drive | Gearbox transmission | |
Dimension(L*W*H) | 5500*800*1200(customize) | |
Weight | About 3 T | |
4.Cutter | Automatic | cr12mov material, no scratches, no deformation |
5.Power | Motor Power | 5.5 KW |
Hydraulic system power | 5.5KW | |
6.Voltage | 380V 50Hz 3Phase | As your requirement |
7.Control system | Electric Box | Customized(famous brand) |
Language | English(Support multiple languages) | |
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |
18.Forming Speed | 40m/min(customized) | Speed is adjustable according to customer's request |
Technical Advantages:
1.Cast Iron Frame Structure: Stable, Flat and Reliable
The main body of the equipment adopts a high-strength cast iron frame structure. Compared with ordinary steel structures, it has higher rigidity and better shock resistance, fundamentally ensuring the stability of the equipment during operation. The machine table and the frame are fixed by precision keyways, effectively avoiding displacement deviation during operation. The table is finely ground by a large grinder, with a flatness error controlled within 0.01mm, ensuring uniform force on raw materials during forming. This results in higher straightness of the final keel profiles and reduces the workload of subsequent straightening processes.
2.Dual Guarantee: Further Upgrade of Finished Product Aesthetics
Although the equipment's forming process can already ensure good straightness of the keel finished products, the additional high-precision straightening device further optimizes the profile accuracy. Through the synergy of multiple sets of rollers, this device performs micro-adjustment and shaping on the formed keel. It not only corrects minor bending deformations but also smooths out fine lines on the profile surface, making the finished product's appearance flatter and smoother. This enhances market competitiveness, especially suitable for high-end decoration projects with strict appearance requirements.
3.Custom Punching + Waste Collection: Flexible and Tidy
The equipment integrates a customizable punching device, which can accurately process various hole types such as H-type, oval holes, and slotted holes on the keel according to specific customer needs. This adapts to different installation scenarios and connection requirements, meeting personalized production demands. Meanwhile, the dedicated waste collection device operates synchronously with the punching and forming processes, collecting edge waste generated during production in real-time. This avoids waste accumulation polluting the workshop environment, reduces cleaning time, maintains a neat and orderly production site, and improves workshop management efficiency.
4.45-Degree Bevel Cutting Technology: Efficient, Waste-Free and Cost-Saving
The shearing device adopts an innovative 45-degree bevel cutting design, ensuring uniform force on profiles during cutting and realizing "zero-waste" cutting, which greatly reduces raw material loss. The blades are made of high-quality Cr12mov die steel, with a hardness of up to HRC58-62, featuring strong wear resistance and long service life. They also support quick replacement according to the keel cross-section shape, adapting to cutting needs of different specifications. Equipped with a high-performance servo motor drive, it achieves the "non-stop cutting" function with fast response speed and high precision, avoiding production loss caused by stop cutting and significantly improving overall production efficiency.
5.Wear-Resistant Rollers + Convenient Model Change: Adapting to Multi-Specification Production
All rollers of the machine are made of Cr12 high-strength alloy material, processed through multiple heat treatment processes such as quenching and tempering. They have high surface hardness and excellent wear resistance, not prone to wear or deformation after long-term use, reducing roller replacement frequency and maintenance costs. Aiming at the production needs of two mainstream keel types (C-type and U-type), the equipment is designed with a convenient model change structure — only the rollers in the second and third rows from the end need to be replaced, without adjusting the overall roller group layout. The model change process can be completed in only 30 minutes, greatly shortening the downtime for specification switching and meeting the flexible production needs of multi-variety and small-batch orders.
