3D Profiling Cutting Model Glazed Tile Roll Forming Machine
Product Description:
3D Profiling Cutting Model Glazed tile roll forming machine is designed to make the metal roofing tiles in batch fully automatically. The normal machinable thickness range of our roof panel roll forming machine is 0.3mm-0.5mm, the standard or more used in international market is Gauge 26 (0.45-0.5mm), working raw material is Aluminum, PPGI, Galvanized steel, Galvalume steel etc. Normally for the 3D model metal roofing sheet, the more smaller in range and the more beautiful in the profile shape.
Technical Advantages:
1.Speed can reach 7 to 10 meter per minute.
2.With beautiful lace cutting for good installation effect.
3.Whole mold stepping and shearing ,it can keep same distance of all stepping.
Drawing Profile :
Product Attributes：
raw material | PPGI |
material thickness:0.32-0.5mm | |
machine frame | 350#H steel frame welded |
machine structure | vertical arch frame structure |
material of rollers | 45# steel chromed treatment (Cr Thickness:0.05mm), anti-corrosion, increase hardness, ensure the precision and good abrasion performance |
forming stations | 16 stations |
diameter of shafts | φ80mm |
material of shafts | 45# steel tampering treament prevent deformed and improve the hardness |
forming speed | about 0-8m/min |
voltage | 380v 50hz 3ph or as required |
transmission | gear box transmission |
material of gear box: iron casting | |
material of gear:20 Crmnti | |
the connection between gear boxes are chains | |
gear box will connect with the rolling station one for one | |
advantage : can improve the speed directly after cutting | |
work power | 11kw (gear reducer and servo motor driving) |
cutting blade material | Cr12Mov quenched treatment to improve hardness |
cutting type | hydraulic cutting |
Design Idea:
Compared with the 3D mode metal roofing tiles and the normal step tile, the most big difference lie in the shearing system. It includes a cutter holder, the upper part of the cutter holder with an oil cylinder, With an upper knife beam, upper cutting knife is fixedly installed on the upper knife beam through the connecting plate, and the lower cutting knife is arranged corresponding to upper cutting knife. The lower cutting knife is fixedly installed on the lower knife beam, and the lower knife beam is arranged on the cutting knife frame.
High speed:0-8m/min
Special Design Cutting Device:As azerbaijan customer’s requirement different with others,for the cutting device we made special design and obtain a patent.
Stable Transmission: gearbox drive.
Processing Flow: Decoiler-Feeding Material-Roll Forming-Cutting-Receiving the Product
Product Details :
Ⅰ.Hydraulic Decoiler：
The hydraulic decoiler will design according your coil weight, it can tensioning and turning automatically with electric control box, speed can adjust, can match with roll forming machine speed.The panel language and voltage can customized for you.
Ⅱ.Roll Forming System
1. Frame: 350 H steel, with 20 mm middle plate support.
2. Roller stations: 16 stations (depend on the profile drawing)
3. Roller material: 45# steel with quenched treatment and hard chrome
4. Shaft diameter: 80 mm , solid
5.Shaft material: 45# steel with tempering treatment 6. Motor power: 7.5 kw
1. Blade material: Cr 12, with quenched treatment
2. Hydraulic power: 7.5 kw
3. Cutting tolerance: ±1 mm
4. With fan cooling on the oil pump
1. Control system: PLC
2. PLC brand: Delta from Taiwan
3. Frequency converter brand: Delta from Taiwan
4. Encoder: Omron
5. Function: Automatic control the length and quantity
1. Hydraulic station motor: 5.5KW
2. Hydraulic oil: 46# hydraulic oil
3. Main components: include a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And one of electromagnetism value
Ⅵ.Automativ Palletizer
