The production speed of this roller shutter door forming Machine can be flexibly adjusted, ranging from 15 meters per minute to 20 meters per minute, which can easily adapt to production orders of different scales and greatly improve production efficiency. Meanwhile, we provide professional customized services, which can be personalized adjusted according to your specific production requirements and product specifications to ensure the equipment perfectly fits your production process.
In terms of equipment performance and stability, our roller shutter door roll forming machine adopts a double-bearing design. This detailed upgrade not only effectively reduces the noise during the equipment operation to create a more comfortable production environment, but also significantly enhances the stability of the equipment operation, reducing production interruptions caused by equipment failures and ensuring production continuity.
With high-quality equipment technology, we can ensure that the produced roller shutter door panels are of outstanding quality. Every indicator, from dimensional accuracy to surface flatness, is strictly controlled, and the final finished product is highly consistent with the design drawings or samples you provide, helping you create high-quality roller shutter door products recognized by the market.
The flow chart of the roller shutter door machine:
Finished products for your reference:
Product Parameters：
High-Speed Steel Aluminum Shutter Door Roll Forming Machine Roller Shutter Door Machine | ||
1.Formed Material | GI | Thickness:0.6-1.2mm |
2.Decoiler | Hydraulic automatic decoiler | Manual decoiler(will give you as free） |
3.Main body | Roller station | 14 rows(As your requirement) |
Diameter of shaft | 60mm solid shaft | |
Material of rollers | Cr12 , hard chrome plated on the surface | |
Machine body frame | Metal steel welded | |
Drive | gear and Chain transmission or gearbox | |
Dimension(L*W*H) | 5500*800*1200(customize) | |
Weight | About 3T | |
4.Cutter | Automatic | cr12mov material, no scratches, no deformation |
5.Power | Motor Power | 7.5KW |
Hydraulic system power | 5.5KW | |
6.Voltage | 380V 50Hz 3Phase | As your requirement |
7.Control system | Electric Box | Siemens(famous brand) |
Language | English(Support multiple languages) | |
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |
18.Forming Speed | 15-20m/min(customized) | Speed is adjustable according to customer's request |
Technical Advantages:
1. Convenient Feeding Adjustment, Ensuring Initial Forming Quality
In the feeding link of rolling shutter door production, the design of this equipment fully considers the dual needs of operational convenience and material flatness. The feeding port is equipped with a handwheel auxiliary adjustment device, allowing operators to accurately control the feeding width by simply turning the handwheel without using complex tools. Whether adapting to raw materials of different specifications for rolling shutter doors or flexibly adjusting according to production needs, it can achieve rapid response, greatly reducing operation difficulty and improving model change efficiency. At the same time, the "three supporting and one pressing" roller design is adopted. Three rows of supporting rollers steadily support the raw materials to prevent sagging and deviation during material transportation. The upper pressing roller applies gentle and uniform pressure to smooth out wrinkles, curls and other issues on the surface of raw materials in advance, ensuring that the materials enter the forming machine in a flat and stretched state, laying a solid foundation for subsequent forming processes and effectively reducing product defects caused by irregular feeding.
2. Cast Iron Frame + Chain Transmission, Building a Stable Foundation for Equipment
The overall structural stability of the equipment is the core guarantee for long-term and efficient production. This rolling shutter door equipment adopts a cast iron frame structure. Compared with the ordinary steel plate welded structure, cast iron material has higher rigidity, wear resistance and deformation resistance. It can withstand the huge pressure and impact force transmitted by the rollers during the forming process. Even under long-term and high-intensity continuous production conditions, it can still maintain the accuracy and stability of the structure, effectively avoiding product size deviation caused by equipment deformation. At the same time, the equipment adopts chain transmission, which has high transmission efficiency and stable and reliable power transmission. Compared with belt transmission, chain transmission is not prone to slipping, which can ensure the synchronization of the actions of various executive agencies, reduce energy loss during transmission, extend the overall service life of the equipment, and reduce later maintenance costs.
3. Customizable Embossing + High-Quality Rollers, Balancing Aesthetics and Durability
To meet the personalized needs of different customers for the appearance of rolling shutter doors, the first row of rollers of the equipment is set as a professional embossing device. Users can customize different styles of embossed patterns, such as stripes, squares, antique patterns, etc., according to their own product positioning and market demands. Embossing not only improves the visual aesthetics and added value of rolling shutter doors but also enhances the wear resistance of the door panel surface. In addition, the 14 rows of rollers equipped with the equipment are all made of high-quality Cr12 material. As a kind of high-carbon high-chromium alloy tool steel, Cr12 has extremely high hardness, wear resistance and hardenability. It can withstand severe friction and extrusion of raw materials during the forming process, and still maintain the smoothness and dimensional accuracy of the roller surface after long-term use, effectively avoiding product surface scratches, indentations and other problems caused by roller wear. At the same time, the diameter of the roller shaft reaches 60mm. The thickened design greatly improves the load-bearing capacity and bending resistance of the shaft, ensuring the stability and reliability of the rollers during high-speed operation, and further guaranteeing the forming quality.
4. Professional Straightening Device, Ensuring Regular and Beautiful Products
After the rolling shutter door is formed, slight bending and deformation may occur due to factors such as the release of internal stress of the material, which affects the installation accuracy and appearance quality of the product. For this reason, the equipment is specially equipped with a professional straightening device. After the pressing process is completed, the formed door panel is accurately corrected through the straightening device. The straightening device adopts multiple groups of adjusting rollers, which can be flexibly adjusted according to the deformation degree of the door panel, applying uniform correcting force to control the flatness and straightness of the door panel within strict tolerance ranges. This ensures that the produced rolling shutter doors are flat and regular without warping and deformation, which not only improves the aesthetics of the products but also reduces the adjustment difficulty in the subsequent installation process and improves installation efficiency.
5. Three-Blade Shearing Design, Eliminating Shearing Deformation Problems
The shearing process is one of the key links in rolling shutter door production, and the shearing quality directly affects the edge accuracy of products and subsequent processing efficiency. The shearing device of this equipment adopts an innovative three-blade design, that is, a combination structure of one upper blade and two lower blades. Compared with the traditional two-blade shearing method, the three-blade design can achieve more stable and accurate shearing action. During the shearing process, the two lower blades form a stable support. When the upper blade shears downward, the raw material is firmly clamped between the upper and lower blades, with uniform and balanced force, effectively avoiding edge curling, deformation, excessive burrs and other problems caused by uneven force on materials in the traditional shearing method. Through this design, the edge of the sheared door panel is flat and smooth with accurate dimensions, without the need for subsequent grinding, trimming and other processes, greatly improving production efficiency and reducing labor costs.
6. Intelligent Control System + Comprehensive Safety Configuration, Efficient and Reliable
The equipment adopts an advanced intelligent control system composed of PLC control system, high-precision sensors and humanized touch screen, realizing automatic and precise control of the entire production process of the equipment. Operators can complete parameter setting, process selection, status monitoring and other operations through the touch screen, with an intuitive and easy-to-understand interface, making operation convenient and efficient. The PLC control system can accurately control the rotation speed of each roller, embossing force, shearing timing, etc., according to the set parameters, ensuring that the equipment maintains a stable production rhythm under high-speed operation, greatly improving production efficiency. At the same time, the sensor real-time monitors the operating status of the equipment. Once an abnormal situation occurs, it immediately feeds back to the PLC and triggers an alarm or shutdown protection function to avoid equipment damage and production accidents.
In addition, the equipment is also equipped with complete auxiliary configurations. The movable switch facilitates operators to flexibly control the start and stop of the equipment at different stations, improving operational convenience; the air circuit breaker and leakage protector can quickly cut off the power supply when the circuit has overload, short circuit, leakage and other faults, effectively ensuring the personal safety of operators and the electrical safety of the equipment; the radiator and transformer ensure the temperature stability of the electrical system during long-term operation, avoiding damage to electrical components caused by overheating; at the same time, the PLC adopts a suspended installation method, making full use of the space above the equipment, saving ground installation area, making the equipment layout more compact and reasonable, and facilitating workshop production planning and equipment maintenance.
